Automatic System for the Processing and Cutting of Shutter Guides

Our automatic system for processing and cutting shutter guides offers an advanced solution for companies in the construction and shutter components sector. Designed with efficiency, safety, and smart integration in mind, this system meets CE standards and ensures maximum productivity in Industry 4.0 environments.

Key Features of the Shutter Guide Processing System

Multiple operations in one system:
This innovative machine performs essential tasks in one automated flow:

• Guide splitting: Prepares profiles for further processing with precision cuts.

• Brush locking: Automatically inserts and secures the brush inside the guide for long-lasting durability.

• Punching: Creates strong, reliable wall-mounting holes with dimpled precision.

• Rectangular hole for latch pin: Optional operation for enhanced customization, depending on your production needs.

User-Friendly Setup with Intuitive Control

Operators manage the system through a 15-inch touchscreen PLC, either manually entering job data or receiving instructions from ERP software. Once the parameters are set, the machine takes over with fully automatic operation.

Efficient Material Handling

You can load up to 10 bars of 6.5 meters onto the holding cart. A conveyor belt feeds the bars one at a time. Pneumatic systems then move the material to the motorized work area, where a pusher guides it through each processing stage.

Flexible and Customizable Work Units

The system handles up to four different shutter guide models. Operators can quickly swap out tooling manually, adapting the system to different guide profiles as needed.

Final Processing: Cutting, Labeling, and Discharge

After processing, the machine cuts the guide to size, applies a label automatically, and gently moves the finished product onto a scratch-free motorized discharge belt. It includes smart separation of reusable and waste scraps, reducing material loss.

Smart Factory Integration with Industry 4.0

Our processing and cutting shutter guides system is designed for seamless integration into modern digital factories:

• Real-time production monitoring via built-in Industry 4.0 software.

• Full interconnectivity with factory networks through TCP-IP and unique IP address.

• Remote diagnostics and maintenance via Ethernet for proactive support and minimal downtime.

Safety and Certification

This machine complies with EU Machinery Directive 2006/42/EC and features CE certification. Multiple sensors ensure safe operation, prevent tampering, and protect both the operator and production workflow.

Operational Benefits and Competitive Advantages

Thanks to its high degree of automation, this system:

• Increases efficiency and output.

• Reduces human error and idle time.

• Adapts quickly to different production needs.

• Helps you qualify for Industry 4.0 tax incentives.

Conclusion

The automatic system for processing and cutting shutter guides is more than just a machine—it’s a complete solution. With advanced technology, smart integration, and exceptional flexibility, it’s the perfect choice for companies ready to optimize production and embrace the Smart Factory of tomorrow.